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Automatic Galvanized Steel Sheet Cr12 Floor Deck Roll Forming Machine

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Automatic Galvanized Steel Sheet Cr12 Floor Deck Roll Forming Machine

Name: Automatic Galvanized Steel Sheet Cr12 Floor Deck Roll Forming Machine
Brand: BEST
Price: 18000 USD

China Automatic Galvanized Steel Sheet Cr12 Floor Deck Roll Forming Machine wholesale

Brand Name : BEST

Certification : CE

Place of Origin : CHINA

MOQ : 1 set

Price : USD18000--25000

Payment Terms : L/C, T/T

Supply Ability : 20 sets

Delivery Time : 30 work days

After-sales service provided : Engineers available to service machinery overseas

Voltage : 380V 50Hz 3phases

Weight : about 13 Tons

ile type : Colored Glaze Steel

Use : roof and wall or any

Power(w) : 5.5 Kw

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Item		Parameter	Remark
Material	Type	Galvanized steel, colored steel
	Thickness (mm)	0.75-1.25
	Yield Strength (MPa)	230
	(mm)	1220
Forming Speed (m/min)		About 15	Cutting time excluded
Number of Roller		About 30 stands	Depend on actual design
Main Motor Power (kW)		5.5 × 3	Depend on actual design
Main Hydraulic Station Power (kW)		5.5	Depend on actual design
Decoiler Motor Power (kW)		5.5	Depend on actual design
Decoiler Hydraulic Station Power (kW)		3	Depend on actual design
Total Power (kW)		30.5	Depend on actual design
Power		AC440V, 60Hz, 3 Phase
Dimension (L × W × H) (m)		27 × 3 × 2	Depend on actual design

Components

Item		Quantity	Technical Description
Decoiler System	6T automatic decoiler (JK6-1250AM)	1 set	1. Arm-type hydraulic expanding decoiler with electric motor. 2. Supersonic control and coil car.
Main Forming System	Guiding device	1 set	1. Material of roller: 38CrMoAl, with surface nitrified. 2. Material of roller shaft: 45# steel after quenching and tempering treatment 3. Inner support structure of roller: column 4. Back/forward movement of roller is driven by chain, and part of the upward/downward movement is driven by gear. 5. Material of cutting blade: Cr12, quenching treated.
	Roll forming system	1 set
	Post-cutting device	1 set
Output System	Stacking system	1 set	1. Stacker length: 6m. 2. The air source of the system has to be prepared by customer, with the air pressure higher than 0.5MPa, and air flow more than 0.5m³/min. The air source shall be dry and clean.
Hydraulic System		1 set	1. Outside-placed hydraulic station for main machine. 2. Inside-placed hydraulic station for decoiler.
Electric Control System		1 set	1. PLC Control. 2. Operation mode: touch screen and buttons. 3. Speed adjusting: AC frequency conversion.

Working Process
Decoiling → Feeding → Roll forming → Cutting to length → Finished panel stacking

Component Description and Parameter
A. Decoiler (JK6-1250AM)
1. Functions and components

Coil support Type	Decoiling Type	Expanding Type	Press Arm	Coil Car	Hydraulic System	Remark
Cantilever	Electrical motor	Hydraulic slide block	No	Yes	Separated

2. Parameter

Max. loading capacity (ton)	6
Coil ID (mm)	φ508 / φ610
Coil OD (mm)	< φ1300
Material (mm)	1000-1250

3. Main structure and features
1) Machine frame adopts welding structure with shot blasting treatment.
2) Driven by hydraulic cylinder, the sliding parts can increase or decrease the inner diameter of the mandrel to tighten the coil.
3) The control box, hydraulic station, reducer and transducer are mounted inside the decoiler frame.

B. Roll forming system
1. Guiding device
The guiding device uses guiding bar and sliding block to control the width and position of the steel sheet. The sheet is guided to the right position and moves to the roll forming equipment. The transverse position of the guiding device can be adjusted by screw.
2. Roll forming device
Roll forming device consists of machine frame, transmission parts and roll forming rollers, etc.
1) Machine frame adopts welding structure with shot blasting treatment.
2) Rollers are made of high quality 38CrMoAl with nitride treated surface. These rollers with excellent rigidity contribute to high-precision steel profile.
3) Inner support structure of roller: column.
4) Back/forward movement of roller is driven by chain, and part of the upward/downward movement is driven by gear.
5) Manually adjust the screw bar to adjust the distance between upper and lower rollers for sheets with different thicknesses. The accuracy of finished panel may be fluctuant using raw materials with different thicknesses.

3. Cutting device after rollforming
1) Cutting blade material: Cr12, quenching treated.
2) Welded frame for good rigidity.
3) The power of cutting is supplied by the hydraulic station.

C. Stacking system
1) Stacker length: 6m.
2) The air source of the system has to be prepared by customer, with the air pressure higher than 0.5MPa, and air flow more than 0.5m3/min. The air source shall be dry and clean.
D. Electric control system
1. PLC control and frequency speed adjustment help realize automatic production.
2. Human and machine interface facilitates the setting of plate length, quantity, etc.
3. Operation mode: touch screen and buttons.
4. Main parts: Mitsubishi.
E. Hydraulic system
1. Decoiler and main machine use separated hydraulic station.
2. Main valve: well-known Shanghai Lixin brand.
Automatic Galvanized Steel Sheet Cr12 Floor Deck Roll Forming Machine

Product Tags:

cold roll forming machine

sheet roll forming machine

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